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Save my name, email, and website in this browser for the next time I comment. Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. Yet, it covers a massive space. Buy Books and Manuals Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) Wheelbase. Loosen slider cap nuts and axle nut. Land Speed Racing GalleryCV Carburetor 2. Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. First, you need to pull back the rubber cover from the clutch lever. You really, really need the instructions on the diaphram spring adjustment. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. This thread is archived. Primary chaincase to engine bolts: 16-18. Get the proper tools and know how to use them. Next, put the spring, cover, and screws back just like they were. It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. 70 foot pounds 17-22 foot pounds 7-9 foot pounds I did read where some guys had gone to a machine shop and had the end shaved off a little bit. Not adjustable. #7. With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. 0000015868 00000 n Primary cover bolts: 14-21 ft lbs. Harley-Davidson CVO Limited Specs. To frame So I'll ask them while there.. Well I stopped off at the Harley dealership today. 2 0 obj A 5/16-inch bolt should be tightened to 12 foot-pounds. Use my videos as a visual reference before or as your working on your bike. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. When component part replacement is necessary, use the engine type and serial number to identify the correct part. 2020. Profession Tuning on a Shade Tree Budget, Engine Performance But I have a question about the torque vaules. Don't have a 2001 Dyna manual but here's a 2003. Stutter Box 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. Torque Specs for Harley Davidson Primary Cover and Derby Cover Blake Bleeder Nipples If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. Torque specs shown in the shop manual are the critical ones. Pistons and Cylinders You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. Performance Calculations The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. pounds, rocker cover 135-155 inch pounds. An example of data being processed may be a unique identifier stored in a cookie. The torque specs are the same as with any Evolution engine. Refer to applicable Service Manual. M. Clutch lever free play: 1/16". A forum community dedicated to all Harley-Davidson model owners and enthusiasts. That did say maxium of 50 degree. @3XL`=8$(d ;1"+0aO o/(aqS,5M It is crucial for the proper maintenance of every Harley motorbike. There you will find explanations on Harley Clutch Adjustment Torque specs too. Derby is 84-108 inch (7-9 ft.) lbs. Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. Torque Specs & Loctite - Club Chopper Forums Harley-Davidson CVO Road Glide Specs. Cougar. 13. 100 in lbs for the derby cover. Step 1 - Drain your primary. remember to move the torque wrench quick and steady or you will over torque the fastener. 191. Rocker arm, rocker cover, derby cover, ect. it sure seems low to me, but just checkin with the pros here before i get all greasy. So, after the proper release, your problem is solved. Insert a 7/16 in drill bit (1) through hole in front axle. for 2007/08 HD, Harley Camshaft EVO 64 HP Stage 1 Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. If I was to give a torque setting I would say 70 in./lb. but in actual section dealing with side cover it calls for 10-12 ft. lbs. That they had a problem with the compensator loosing up due to the nut bottoming out. 10-12 foot pounds If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. Bolt Torque Values - Nightrider.com I went and purchased a machine shim the fits exactly behind that nut. Santo_R 4 yr. ago. x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# the torque specs for the pressure plate to flywheel are 14ftlbs. There is a 35 ft-lbs difference between the two which is substantial. My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . %PDF-1.4 % MT MT 4. for Derby Cover. But what about the torque capacity of the engine of different Harley models. Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. Replace M8 Harley Primary Chaincase Lubricant | Fix My Hog Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. Fastener Size - Torque ft. lbs. Thus, the motorcycle gets its top speed for which it is known. Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. For doing that, you need to secure the adjuster by using a wrench. Tighten them up good and snug, you don't need a torque wrench. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. 1/2" - 58 ft. lbs. Exhaust SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! It does. The 2010 Service Manual has two different values for the banjo bolts. The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). Repair manual verses what everyone says. Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. lbs. 16-18 foot pounds Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. Belt Drive Now your derby cover is free to remove from that place so, do that. Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. Drag Strip Gallery Twin Cam 88/95 He said that before they redesigned the compensator. To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. Specification Tables, HD Twin Cam Engine Builds Now you have to follow the instructions given in your service manual to maintain correct tightness. Now, you need to bring your service manual and follow the instruction. -EFI basics explained 0000008030 00000 n Motor Oil Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Nightrider COPYRIGHT 35-45 foot pounds Upper Stud acorn nut Rating. 0000028181 00000 n Thanks again for everyone's help All times are GMT-5. or 10-12 Nm. In the above table, we have only described Harleys most widely required torque numbers. In this book, it states: Clutch hub nut@ 50 lbs. % The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. trailer <]>> startxref 0 %%EOF 29 0 obj<>stream While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. Oil Pump manifold screws Harley-Davidson Street 500 Technical Specifications (front) and the clutch sprocket (rear). Next, you can either do a half turn to a full turn, as mentioned in the book. It is supposed to go into the second more comfortably and then shift through into the first without grinding. lb.) I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. Tappet Guide bolts Specifications. Plus they say blue for the clutch nut and red for the compansator. 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. When I get this question it is not one I will answer. lbs. It just seems like 75 is pretty weak.. 06. PRIMARY CHAIN ADJUSTMENT o0199xox - Harley-Davidson Charging system. Now put the locknut back on and make sure it fits in the grooves. So, the torque specification of Harley will vary extensively. Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. With this drive-train, the Harley-Davidson Freewheeler . 25-40 foot pounds. Also, you may contact the mechanics. Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. monster ruin your riding. Now, release the locknut and adjuster both nuts slightly. Rear Axle nut Drain your primary completely. Torque Specs. | Harley Davidson V-Rod Forum The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. Torque ft. lbs. Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. Then scribe aline and go maxium of 50 degrees more. General Information Torque means the amount of rotation each screw and nuts require to tighten on its spot. Over time, the clutch of your bike wears down, which results in adjustments. Motorcycle Clutch & Drivetrain | Harley-Davidson USA Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. 15-17 foot pounds QO_(44? Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. 8. 0000009563 00000 n Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. Torque Specs | Harley Davidson Forums 0000007875 00000 n Henceforth, you must know how much torque each nuts and screws require. Rocker arms are 18-22ft. PDF BARNETT SCORPION TM Installation Guide - Barnett Clutches Step 2 The other question I have issues over is what size of socket or wrench to use. (.1P Gear Ratios . But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. %PDF-1.5 The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . Performance Parts, Don't let the Harley heat Harley Davidson Touring Models Specifications 0000019537 00000 n 25-40 foot pounds Engine sprocket nut torques to 150-165 foot pounds. 35-40 foot pounds May 16, 2006. Battery. Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . Sportster Unlimited The book says: for the release cover 120 to 144 in.lbs. Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. Shovel head torque specs : r/Harley - reddit Slipper clutch install | Harley Davidson V-Rod Forum Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. Search the site . Late '83 and later is 80-90 ft-lbs. Including all these torque specs for Harley in a single article is nearly impossible. Now use a 4mm Allen wrench to take those screws, spring, and locknut out. Now rub the backside of the lever where it is hitting the handle grip. Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". How to Replace a Clutch in a Big Twin Harley Davidson Your email address will not be published. 15-30 inch pounds Sportster Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. How To Adjust Harley Clutch? [Each Step Explained] - Moto Picks 0000011944 00000 n In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? Re-adjusting the Jam Nut And Derby Cover: Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. 0000001116 00000 n New EFI for EVO and TC, Performance Gallery We and our partners use cookies to Store and/or access information on a device. Your email address will not be published. Where might I find a service repair manual for a 2017 Harley Davidson Road King? Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. Because hydraulic clutches are innovatively designed with self-adjusting mechanism. Rear Brake Disc screws Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). Drain as much of the primary oil as possible before starting. Now you should slacken the larger lock nut by unfastening it with your fingers. First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. Your email address will not be published. According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. 9 comments. (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. Two lines in nut on Compensator and one line in clutch hub nut. 25-30 foot pounds (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). Shop Manual Appendix xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K Estimate Horsepower Performance Recommendations, Cool your exhaust temperature with the Wide Band O2 upgrade Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. Could someone tell me which is correct? 1 0 obj lb.) [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News Hello all.. me again.. well im putting my clutch and compensator back together. Torque specs | Road Glide Harley Davidson Motorcycle Specs - Bike Specifications Technical